Sizing. Let's start by determining what it is that you want to
operate. Here's a table listing some of the more common appliances and their
wattage requirements.
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It's obvious that your microwave requires quite a lot of power. Most ovens will draw 650 - 1000 watts. Starting surges can be as high as 1500 watts. If you want to be able to use your microwave with your inverter, your inverter should be capable of producing at least 1000 watts and be rated for a 1500 watt surge. If you want to be able to use resistance heated appliances, like a toaster oven or electric coffee maker, be sure that the inverter you choose has a high enough rating. Most of these appliances will require 1200 to 1500 watts. They don't have a starting surge, like motors or microwaves, but are hungry for watts. When in doubt, consult the owners manual for the appliance or check the ratings plate for wattage requirements.
Now is a good time to discuss just what these wattage numbers really mean
in terms of 12 volt battery power. First, we need to do a little math... Hey,
wait... come back here! I promise that it will be simple and won't require you
to buy a scientific calculator to figure it out! What we need to do first is
figure out how many DC amps the inverter will draw when it's making that AC
power for your appliances. Put simply, for every 100 watts of AC power that
your inverter is producing, it needs to draw about 10 amps from your 12 volt
battery system. For inverters rated at 90% efficiency, the number is closer to
9.25 amps per 100 watts, but for ease of calculation, just assume that 10 amps
DC per 100 watts AC... it's easier to figure that way and errs on the side of
safety. For those of you who just MUST have the math, here it
is: Watts = Volts x Amps, so Amps = Watts /
Volts. For an inverter, operating at 90% efficiency, the conversion can be
represented thus: AC watts / 12 volts X 1.11 = DC amps
Example... television drawing 100 watts operating on an inverter will draw
about 9.25 amps from your batteries..
100 / 12 X 1.11 = 9.25
The reason that this is important is that you only have a fixed capacity
in amp/hours available from your battery bank. A pair of 6v deep cycle
batteries or a pair of group 24 RV batteries will have a capacity of about 200
amp hours. That means that if you run that TV from the previous example for
about 20 hours, your batteries will be flat! 9.25A X 20 hours = 185
amp/hours.
Still with me? Good! Using the chart on wattage requirements and adding our
new-found knowledge of amp hours, lets take a shot at how many amp hours of
battery bank we need to supply us for a standard days use.
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Totals > |
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You begin to see that putting in a larger inverter to run bigger loads will require you to have an appropriately sized battery bank and an adequate method for recharging it! You can't hook a 2000 watt inverter to a single battery and cook the Thanksgiving turkey in the microwave! You should get a feel for your intended inverter usage and take into account the size of your battery bank before selecting an inverter. In my personal case, I chose a 750 watt inverter to go with my 2 battery bank. I didn't have room or weight capacity for more batteries, so I went with a smaller inverter. It runs all my electronics, charges power tools, runs kitchen tools, but won't support my microwave or toaster oven. It was a good compromise for my situation. It was also a lot cheaper, as my inverter was about $500, compared to the $900+ that I would have paid out for a 1500 watt unit. And that brings us to the next topic:
Hybrid Systems. Often, it is more cost effective to purchase a smaller inverter to run the small appliances that you have and use a generator to power the more watt-hungry larger appliances, like the microwave and coffee maker. This will give you quiet power for most uses and minimize the wear and tear on your generator. If you can't manage a full sized battery bank and large inverter, this hybrid approach may work better for you. It is the approach that I chose to use, and it works well for me.
Inverter types There are 3 main types of inverters. Square
Wave, Modified Sine Wave and True Sine Wave. Let's look at the differences:
Square Wave inverters are the cheapest. They also are
usually the least efficient and will not run any of your electronic equipment.
The reason for this is that the AC waveform they produce is very different
from what you get at a standard wall outlet. Instead of being a sine wave it
is a square wave. These inverters are usually functional for power tools and
motors, but will not work with your TV or stereo. Definitely not recommended!
Modified Sine Wave inverters are the middle of the
road. They produce an output wave form that is close to a true sine wave and
will work adequately with most devices, including TVs and computers. You may
be able to see some slight distortion lines on the TV or hear a slight buzz on
the stereo, but for the most part, these inverters provide quite acceptable
performance. One noted exception is that most laser printers won't work
properly with a Modified Sine Wave inverter. They are also middle-of-the-road
as far as cost goes.
True Sine Wave inverters are
exactly that. They produce a practically perfect sine wave output. These units
will operate even the fussiest electronic device, but they are much more
expensive than their cousins, the Modified Sine Wave inverters. Do you need
one? Probably not, unless you simply MUST have the best, or are trying to get
a highly sensitive piece of equipment to work in your RV.
Battery Charging. Many of the better inverters designed for RV use are also high quality battery chargers. This is an excellent option, as it allows you to get rid of that old, inefficient converter and enjoy faster, safer 3 stage charging. Most of the major inverter manufacturers offer this either as standard equipment or as an add-on accessory on their inverters. These chargers typically can deliver from 25 to 150 amps of charge current and run very well with generator power, allowing you to quickly recharge your batteries while out in the boonies. These 3 stage chargers will also not boil the water out of your batteries. Instead, they will bring them to full charge and then taper back to a true float charge... these units can safely be left plugged in continuously, unlike the standard converter found in most RVs.
Costs. You can expect to pay about $50 to $100 for a small portable MSW unit. RV designed units start at about $500 for a 750 watt w/charger and go all the way up to units rated at more than 3000 watts and costing several thousand dollars. Price increases with wattage ratings and capabilities. The best thing I can suggest is to do some research. Check the links listed below for inverter manufacturers and remember to size the inverter based on your real needs.
Project: Installing an
inverter. I'm going to take you through the inverter installation
that I did for my RV. Your needs and situation will be different, but this
should give you some ideas. A word of
Caution: Always follow the inverter
manufacturer's installation guidelines, paying close attention to proper wire
sizing. Installing an inverter requires understanding of safe electrical
practices and electrical safety code. If you don't have the necessary skills,
get a qualified electrician to do the wiring. Don't take chances with
safety!
Mount the inverter in a compartment
where it will be accessible and safe from moisture and flammable items or
gases. Inverters utilize some components that can create a spark, so
never install an inverter in the same compartment as the batteries! I
installed mine in the forward compartment underneath the 5th wheel
overhang.
Sources. Here are some links to Inverter manufacturers and
retailers. In particular, RV Solar Electric's website is well worth a look.
They are a very knowledgeable company and have been doing RV systems like
these for years. Their prices are very competitive as well. I bought my
inverter there and they were very prompt and helpful... give them a look!
Trace Engineering. (360) 435-8826. http://www.traceengineering.com/
Heart Interface. (800) 446-6180. In WA (206) 872-7225. http://www.heartinterface.com/
EXELTECH. (800) 886-4683. http://www.exeltech.com/
STATPOWER. (800) 670-0707. http://www.statpower.com/
RV Solar Electric. 14415 No. 73d St., Scottsdale, AZ 85260. (800)
999-8520. http://www.rvsolarelectric.com/
West Marine. Box 50050, Watsonville, CA 95077. (800) 538-0775.
http://www.westmarine.com/
Wrangler Power Products. These folks don't sell inverters, but
carry a huge selection of the wiring products you'll need to install one...
4444 S.E. 27th Ave., Portland, OR 97202. (800)962-2616. http://www.wranglernw.com/
For even more detailed information on inverters, go see Phred Tinseth's Inverter Poop
Sheet on the subject. Phred will give you a lot of great (somewhat
opinionated) information on the whole process of choosing an inverter. Well
worth your time if you're thinking of installing one! Also, stop by and read
some of his other Poop
Sheets... Phred is a fine source of information and he has many
articles on a variety of RV related topics. A very useful resource for all you
Rvers out there!
Sizing. The number and size of solar panels may be determined more by your pocket book than any other factor. For all it's advantages, solar remains very expensive. It is definitely worthwhile to have at least a single panel, at least 30 or 40 watts, just to keep your batteries up in storage. A single 50 or 60 watt panel will, in the summer, provide you with as much as 60 or 70 amp hours of charge per day. For those who want to be truly hookup independent, a number of larger panels coupled to a larger battery bank will provide you with plenty of power, even when you have an occasional cloudy day. Cloudy days are the bane of solar charging! Even a high thin cloud layer will cut your charge current by 50% or more, and you'll only get 10-20% of rated power on an overcast day. This is when more panels will help. Most authorities agree that if you calculate your daily average energy usage and then provide enough solar capacity to exceed your daily use by 25%, you'll be all set. Let's think about that a little... If you take that daily usage table that I did for the inverter section and add the calculated additional 12 volt appliance and lighting use, we can come up with a figure to work with... see below
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Grand Total AH > |
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Looks like we'll need to replace about 140 amp hours (AH) of usage every
day. If we figure that a 60-75 watt panel can produce 60 to 70 AH per day
under perfect conditions, then it's reasonable to assume that the same panel
will produce an average of about 35 AH per day, due to adverse weather
conditions, time of year and other factors. Some days are sunny, some are
cloudy..... For planning purposes, we can figure on that average
output, per panel, of about 35 AH a day. Looks like we'll need at
least 4 panels up there, and probably would be better off with five panels.
There is always some loss of efficiency when recharging a lead acid battery
and a couple of cloudy days will really hurt your overall charge capability!
Looks like we will either have to conserve power a bit better, or do some
serious investing in solar panels. The truth is, the above example is a bit on
the energy extravagant side, but illustrates that it's easier to use power
than it is to replace it! My own small system, consisting of a single 55 watt
panel, provides adequate power to keep me in business for a week, provided
that I am conservative and don't have cloudy weather. If it's cloudy, or I
have poor exposure to the sun, I have to run the generator for a couple of
hours every few days to charge the batteries.
There are
a number of very good sizing guides available on the web... RV Solar Electric has one you
should look at... click
here to check it out... Or consider their Rule of Thumb: "The average
RVer, one without unusual needs, generally finds that one 4 amp panel
and one 105AH battery (or equivalent) per person provides an adequate system
for long term outings. An extra panel and battery provides insurance during
bad weather and enough power to handle the unexpected."
Hybrid Systems. Again, sometimes the best answer is a compromise... a small solar system to save $$ on panels and a small generator to take up the slack when needed can be the most cost effective way to go. I have an Onan Microlite 2800 Watt genset... it'll just barely run 1 roof A/C unit, or anything else in the rig and uses very little gas. In the summer, with good exposure, I can go a week easily without hookups, using the genset only rarely. It's an approach that you should consider....
Mounting. If you're going to put solar panels on your RV roof, you will be faced with several problems... the mountings must support the panels safely and must hold them on the roof in the face of 70 MPH + winds. It is also preferred that the mounts don't cause your roof to leak! There are several types of panel mounts that have been designed with RV use in mind. Use them! If you do design your own mounts, make sure that they are capable of keeping your panels attached securely to your RV. Some of the available mounting systems provide for tilting the panels in one direction to allow you to maximize output by facing them directly at the sun. Since they only tilt on one axis, you will have to orient your rig to take advantage of this... not always possible. One school of thought is to mount the panels flat on the roof and simply use more panels to make up for the lack of efficiency. I chose to design my own mount for my one panel, using a full length hinge along one side of the panel and a standard crank up TV antenna assembly to provide for tilting the panel. I can crank up the panel from inside the rig to the best available angle and lower it flat to the roof for travel. This arrangement has worked well for me, and the panel is still up there after more than 50,000 miles. The panel is mounted to take advantage of the 5ver's roof line and gives me a wide range of tilt angles.
Wiring. Now that your panels are on the roof, it is necessary to get all those electrons from the panel to the battery. Best suggestion is to use as heavy a gauge of wire as possible to reduce losses on the line over distance. Even though my panel maxes our at under 6 amps, I used 10 ga. wire to connect it. Bigger (within reason..) is better! Another problem is how to route the wires into the RV. Drilling holes in the roof is always to be avoided when possible, and it just so happens that most RVs offer some convenient alternatives. If your panels are near the refrigerator roof vent, route the wires down through the roof vent opening and into the interior of the rig. It's also possible to use a plumbing vent. For my installation, I used the black water tank roof vent pipe as a conduit.
Controllers. Although it is possible to directly connect the solar panel(s) to the batteries, it is much better to use a charge controller. This device protects against overcharging of the batteries and also provides a diode to prevent reverse current flow to the panel at night. These controllers can be as fancy as your pocketbook can handle, or very simple. The simple ones will usually cost in the $50-$75 range and do the same job as the fancy ones with the meters and computer monitoring. The controller simply hooks into the charge wiring between the panel and the batteries.
Sources. Here are some links to a number of suppliers of
alternative energy systems. Browse some of these sites to get a feel for
what's available, costs and applications. Several of these sites have guides
to help you design and size your own solar electrical system.
Home
Power Magazine: PO Box 520, Ashland, OR 97520. (800) 707-6585. http://www.homepower.com/
RV
Solar Electric: 14415 N. 73d St., Scottsdale, AZ 85260 (800)
999-8520. http://www.rvsolarelectric.com/
Real Goods: 555 Leslie St., Ukiah, CA 95482-5507. (800) 762-7325.
http://www.realgoods.com/
Backwoods Solar Electric Systems: 1395 Rolling Thunder Ridge,
Sandpoint, ID 83864 (208) 263-4290. http://www.backwoodssolar.com/
Alternative Energy Engineering: Box 339, Redway, CA 95560 (800)
777-6609. http://www.alt-energy.com/
Sierra Solar Systems: 109 Argall Way, Nevada City, CA 95959 (800)
517-6527. http://www.sierrasolar.com/
Project. Build a simple DC Voltmeter for your rig.
This is a simple volt meter that is easy and cheap. The meter runs off a
single 9 Volt battery and is very easy to build and install. You can connect
it to just about ant wiring in the rig that carries unswitched 12 volts and
it's small enough to fit just about anywhere. The parts as listed are
available from All Electronics Corp. They have a website at http://www.allelectronics.com/
and you can download their catalog in PDF format and view it.
Follow the directions included with the panel meter. The resistor
values listed above are the correct ones for the meter available from All
Electronics Corp., but your meter may specify different values to use. The
resistors are installed in holes provided on the meter circuit board to form a
voltage divider to set the range of the meter to 0-20 Volts. The meter
instructions will explain how to do this. Attach the battery connector as
specified in the meter instructions. Install the small toggle switch on the
battery connector + lead... this is used to turn the meter on and off. You can
omit this switch and have the meter on all the time, but it will run down the
9 Volt battery in about 6 months. I chose to use the on/off switch on mine.
Mount the meter in your rig in a convenient location, preferably near a 12
volt source. Closer to the battery is better, but not super critical. Connect
the meter input leads to the 12 volt source. A fuse would be a good idea if
the circuit that you connect the meter to isn't already fused. A 1 amp fuse
will be way more than enough, as the meter draws practically no current. See
below for a diagram.
This is a little more difficult, but worth the effort. The same meter as was used above can also be used to measure DC current if a device called a Shunt is used. Put simply, a shunt is a very accurate, very low Ohm resistor that is placed in the DC positive line directly off the battery. By measuring the voltage drop across the shunt, we can determine the amperage flowing thru it.
When I designed my monitor panel, I wanted to have everything in one
location. The panel has controls for the generator, the volt/amp meter,
controls and indicators for the solar panel and a handy 20A cigarette lighter
socket with a circuit breaker for heavy duty 12 volt loads. Whether you buy
one or build one, it's really worth your while to have at least an accurate
voltmeter in your rig to allow you to keep tabs on your battery condition
while dry camping. It will extend the life of your batteries by preventing too
deep a discharge and will give you the ability to see just how much power you
are using and putting back in. Prevent those "bounced" energy checks!! ;-)
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Last but not least, find your RVs 12 Volt Fuse Panel. It could be anywhere.
Once you've found it, make a note of the type and sizes of fuses used and go
get some spares. Many common fuses found in RVs can be purchased at any
automotive parts store. Spares, of the right sizes will come in mighty handy
if you should blow a fuse down the road, and having the right size replacement
fuse available will hopefully keep you from improvising a temporary
replacement (bailing wire) or substituting a larger rated fuse than the one
that's blown (very similar to bailing wire!).
Definitely a great addition to any rig... a "Fantastic Fan". This is
a high volume 12 Volt fan that replaces one of your existing roof vents.
It draws very little current and can really help keep the rig cool
without using the A/C. On low, it only draws a couple of amps and on
high, it will exchange the air in your rig for cooler outside air in a
minute or two. Find them at any camping retailer... Try: http://www.camperschoice.com/ http://www.campingworld.com/ Adohen Supply Co. | |
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These are great little fans as well... they run on 12 volts and move a lot of air for only about a 1.5 amp current draw. A couple of these, strategically placed around your rig will keep you a lot cooler! Find them at camping stores or lots of automotive parts stores. |
If you have some 12 Volt Cigarette lighter outlets around your rig, one of these small automotive map lights is a handy addition! I use one to light my computer desk and it's great for providing light to type by without a big battery drain. They are also handy to use as night lights and can be removed and stowed when not needed. |